How
to repair timber Tie Beams
This project
is presented by Property Repair Systems. We show you how to make Structural
repairs to tie beams inside roof spaces without destroying sound timber
or opening the roof.
Definition of
a Tie Beam
"a spanning horizontal
beam connecting two rafters in a roof truss." (Definitions
may vary regionally, as may the spelling)
Tie Beams connect one
side of a roof to the other to prevent 'spread' - the tendency for
the weight of the roof to push the sloping rafters outwards, which
could lead to collapse..
Typical
Tie Beam with a Rafter mounted on top
Common Location
in Buildings
Roofs - spanning across
from one side to the other, connecting the sloping rafters
Decay causes
Roof leaks - valley leaks,
blocked or damaged gutters and downpipes.
Wet rot and insect attack
then destroy the bearing ends.
Wet rot
in a Tie Beam and Rafter from a valley leak
Dry rot
in a Tie Beam end - note the cubing effect
Other Factors
often seen on Survey
Internal spread of rot
along the grain - decay may extend a long way up the middle of a
beam
Drill
testing reveals the extent of decay - use a Auger
Information
required from Survey of a Tie Beam
Access for
Repair - usually
from the top, but may be considered from the side or from beneath
(hardest physically for the Technician).
Note - check any neighboring
properties for similar decay through the Party Wall, where there may
be a hidden Valley. Compression during rotting often causes cracking
to external render.
Size - width, depth,
length, bearing support length
Number - more than one
may be affected, check both ends
Timber type - softwood
(Pine) or hardwood (Oak), not known
Decay type - wet rot,
insect attack (CFB, DWB or Longhorn), Dry rot
Amount to cut off - drill
test holes if possible, or tap with a hammer
Final appearance required
- visible but painted, decorative natural finish, hidden
Handed - a sketch is
useful, with dimensions
Rafter - affected as
well, size and method of attachment
Repair
Options for Tie Beams
Repair
Types - solid resin or Timber Resin Splice (TRS)
Most popular
access Types - top slot, side slot, bottom slot
TRS Types - Top Slot =
Type C, Side Slot = Type D, Bottom Slot = Inverted Type C
Special situation - mid
span damage - which can also involve a centre Post or Posts - use
a doubled ended TRS with a connection at both ends..
Photo
Gallery for Tie Beam Repairs by TRS Type
Type
A - Solid Epoxy Resin - removable shuttering - drilling up the
end grain of the Parent timber on Site
Type
B - Solid Epoxy Resin - permanent shuttering - drilling up the
end grain of the Parent Timber on Site
Type
C - Timber Resin Splice supplied with fitted bars - Top Slot(s)
in the Parent timber.
Type
D - Timber Resin Splice supplied with fitted bars - Side Slot(s)
in the Parent timber
Type
E - Timber Resin Splice supplied with Top Slot(s) - drill holes
up the end grain of the Parent timber.
Type
F - Timber Resin Splice supplied with Side Slot(s) - drill holes
up the end grain of the Parent timber.
Type
G - Timber Resin Splice supplied with Top Slot(s) - cut Top Slot(s)
in the Parent timber.
Type
H - Timber Resin Splice supplied with Side Slot(s) - cut Side
Slot(s) in the Parent timber.
Heritage Considerations
for repairing Tie Beams
Repair Type - a Conservation
Officer will generally prefer a Timber Resin Splice over a Solid Resin
Repair
Structural
Epoxy Pouring Grout - solid resin. Timber Resin Splice (TRS) in Southern
Yellow Pine.
TRS Type - a Conservation
Officer will generally prefer least damage to the parent timber, so
TRS Types E (Top Slot) and F (Side Slot) may be offered, in which
the slots are created during Manufacture in the new timber and the
Technician drills holes up the end grain of the Parent. This is only
feasible if the cut off length is at least 600mm.
TRS Type E Steps - Technician
has to drill up the end grain, so needs good clearance to the wall.
More unusual
Timber Resin Repair types
Mouldings
- sometimes found on the visible decorative faces or edges of Tie
Beams exposed in a room
Connectors
- at the joint between the rafter and the tie beam - may have to be
restored as original - or use our Tie Connector Kit.
Glulams
- can be used as Tie Beams
Dug
outs - where the outer faces of a Tie Beam can be saved as a 'shell'
into which bars and resin can be placed, to create a hidden repair
or strength upgrade.
Structural Calculations
for Repairing Tie Beams
Free of charge -
our Design and a Check Calculation - not Insurance Indemnified - we
are not Structural Engineers - same day service
Chargeable - independent
Structural Engineer - ask for one of our Forms - Indemnified by a
Qualified Structural Engineer - allow at least 5 working days.
Tie Structural Data
Collection Form - click
here for the Form used when we submit your Beam Repair to a Structural
engineer.
Epoxy Resins
for Repairing Tie Beams
To buy resins - visit our
Resins Shop
Sealing beam end face to
a TRS or to seal Shutter Boxes - Quick
Setting Wood Filler
Pouring into Shutter Boxes
(Type A or Type B) and Top Slots (Type C, E) - Structural
Epoxy Pouring Grout
Injecting into Side Slots
(Type D and Type F) - Structural
Epoxy Pouring Grout plus 1 litre Cartridges and Skeleton Gun
Bonding Bars into timbers
on site - for Solid Resin Repairs, Type A and Type B and TRS Timber
Kits Type E and Type F - Thixotropic Epoxy Injection Resin plus 400cc
Cartridge Kits and Skeleton Gun, with extension tubes for the Cartridges.
Bars used for Repairing
Tie Beams
Bars fitted to TRS Units
- Zinc Plated High Tensile Grade 8.8 Steel Allthread
Couplers - available for
joining threaded bars in some applications
Bars fitted on Site - either
Zinc Plated High Tensile Grade 8.8 Steel Allthread or Epoxy-Glass
Bar
Types of Wood
used for Timber Resin Splice Tie Beam Repair Kits
Standard Kiln Dried Softwood
(Pine) - white or Redwood Pines, Strength Graded C24
Non standard Kiln Dried
Softwood (Southern Yellow Pine, Douglas Fir) - yellow or red striped
Pines, Strength Graded C24
Non standard Kiln Dried
Hardwood (Oak) - English or American Oaks, not Strength Graded
Non standard Air Dried
Hardwood (Oak) - English Oak, will contain insect holes, shakes and
splits, will not be dimensionally stable, may shrink, twist and split
further in service.
Special Tools for
Repairing Tie Beams - we hire these tools
Cutting Slots -
Low Speed, High Torque , reversible electric drilling machine (minimum
power - 1000 watts), in conjunction with fully fluted wood Augers
Drilling Holes up the
ends of beams - Low Speed, High Torque , reversible electric drilling
machine (minimum power - 1000 watts), in conjunction with fully fluted
wood Augers
Injecting into Side
Slots (Type D and Type F) - 1 litre Skeleton Gun
Bonding Bars into timbers
on site - for Solid Resin Repairs, Type A and Type B and TRS Timber
Kits Type E and Type F - 400cc Skeleton Gun
Manufacturing
Time for Timber Resin Splice Tie Beam Repair Kits - minimum
Made in standard Kiln Dried
Softwood (Pine) - 3 working days, plus 2 working days for delivery
Made in non standard Kiln
Dried Softwood (Southern Yellow Pine, Douglas Fir) - 5 working days,
plus 2 working days for delivery
Made in non standard Kiln
Dried Hardwood (Oak) - 7 working days, plus 2 working days for delivery
Made in non standard Air
Dried Hardwood (Oak) - 21 working days, plus 2 working days for delivery
Elm is also available to
Special Order - expensive.
Drawings of installation
steps for Timber Resin Splice Tie Beam Repair Kits
Type
A - Solid Epoxy Resin - removable shuttering - drilling up the
end grain of the Parent timber on Site
Type
B - Solid Epoxy Resin - permanent shuttering - drilling up the
end grain of the Parent Timber on Site
Type
C - Timber Resin Splice supplied with fitted bars - Top Slot(s)
in the Parent timber.
Type
D - Timber Resin Splice supplied with fitted bars - Side Slot(s)
in the Parent timber
Type
E - Timber Resin Splice supplied with Top Slot(s) - drill holes
up the end grain of the Parent timber.
Type
F - Timber Resin Splice supplied with Side Slot(s) - drill holes
up the end grain of the Parent timber.
Type
G - Timber Resin Splice supplied with Top Slot(s) - cut Top Slot(s)
in the Parent timber.
Type
H - Timber Resin Splice supplied with Side Slot(s) - cut Side
Slot(s) in the Parent timber.
Method Statements
for Timber Resin Splice Tie Repair Kits
Type
A - Solid Epoxy Resin - removable shuttering - drilling up the
end grain of the Parent timber on Site
Type
B - Solid Epoxy Resin - permanent shuttering - drilling up the
end grain of the Parent Timber on Site
Type
A and B Modified - Solid Epoxy Resin - side slots in the Parent
Timber due to lack of cutoff space to end drill
Type
C - Timber Resin Splice supplied with fitted bars - Top Slot(s)
in the Parent timber.
Type
D - Timber Resin Splice supplied with fitted bars - Side Slot(s)
in the Parent timber
Type
E - Timber Resin Splice supplied with Top Slot(s) - drill holes
up the end grain of the Parent timber.
Type
F - Timber Resin Splice supplied with Side Slot(s) - drill holes
up the end grain of the Parent timber.
Type
G - Timber Resin Splice supplied with Top Slot(s) - cut Top Slot(s)
in the Parent timber.
Type
H - Timber Resin Splice supplied with Side Slot(s) - cut Side
Slot(s) in the Parent timber.
Download Data
Sheets and Safety Data Sheets for Resins
Structural Epoxy Pouring
Resin and Grout - for pouring into slots and into cartridge tubes
for injection - Data
Sheet - Safety
Data - Activator
Safety
Data - Base -
Safety Data - Powder
Thixotropic Epoxy Injection
Resin - for injecting holes using 400cc cartridge tubes - Data
Sheet - Safety
Data Sheet Activator - Safety
Data Sheet Base
Mouldable Epoxy Putty
- for filling defects - Data
Sheet - Safety
Data Sheet
Where to find
more reading and photographs of Timber Resin Repairs
www.timber-repair.co.uk
- how to repair timber beams
Timber
Repair Review 1 -
Timber Repair Review 2 - call us for the printed versions - 01626 872886
TRADA
Eurocode - resin repair technical report by the Timber
Research and Development Association
www.joist-repair.co.uk
- how to quickly repair joists and beams of any size
Timber Decay
Links for photographs of rots and insect damage
www.dryrot.biz
- how to kill Dry Rot in buildings
www.woodworm-info.co.uk
- how to kill and prevent woodworm and death watch beetle
www.woodworm-expert-advice-forum.org.uk
- all your questions and our answers about woodworm damage and treatment
Technical
Help for repairing Tie Beams
Property
Repair Systems expert staff can help you with all kinds of timber
repairs and are more than happy to give further information and advice.
Call 01626 872886 or E:
Mail us help@propertyrepairsystems.co.uk
Timber
Beam Repairs
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About the Author
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Property
Repair Systems
T: 01626 872886
E: Mail us help@propertyrepairsystems.co.uk
Site written by: David
Moore
David Moore, B.A. (Hons.),
C.T.I.S., C.R.D.S. Technical Author
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www.woodworm-info.co.uk
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