How
to repair timber Joists
This project
is presented by Property Repair Systems. We show you how to make Structural
repairs to Joists inside buildings without removing either a ceiling
or a floor, from above, below or from one side.
Definition of
a Joist
"spanning timbers
that jointly support a floor." (Definitions may vary regionally,
as may the spelling)
Joists share the load
of a floor and standard calculations cover Domestic Loadings - see
TRADA
Tables.
First
Floor Joists in a Party Wall - rotted ends embedded,
Lath
and Plaster ceiling in place.
Common Location
in Buildings
Floors at all levels
- spanning across the rooms in either direction.
Decay causes
Outside walls - raised
ground levels, blocked or damaged gutters and downpipes, blocked
air bricks, water leaks.
Inside walls - lack of
ventilation, sub site soil touching the joists, condensation, water
leaks
Wet rot and insect attack
then destroy the bearing ends.
Dry Rot
in Joists sitting on a timber Wall Plate
Insect
damage in a Joist
Other Factors
often seen on Survey
Party Wall - sharing
guttering and downpipes, differing
internal ground levels,
water leaks.
Cast
iron downpipes crack and corrode
Information
required from Survey of Joists
Access for
Repair - usually
from the top, but may be considered from beneath (hardest physically
for the Technician), or from the side.
Note - check the two neighboring
properties for similar decay. Compression during rotting often causes
timber floors to sag or bounce. Look for rot in the skirting boards
- shrinkage or bowing..
Size - width, depth,
length, bearing support length
Number - they may vary
in size
Timber type - softwood
(Pine) or hardwood (Oak), not known
Decay type - wet rot,
insect attack (CFB, DWB or Longhorn), Dry rot
Amount to cut off - drill
test holes if possible, or tap with a hammer
Final appearance required
- visible but painted, decorative natural finish, hidden
Handed - a sketch is
useful, with dimensions
Repair
Options for Joists
Repair
Types - solid resin or Timber Resin Splice (TRS)
Most popular
access Types - top slot, side slot, bottom slot
TRS Types - Top Slot =
Type C, Side Slot = Type D, Bottom Slot = Inverted Type C
Special situation - above
a valuable ceiling - often made of lath and plaster - consider a Type
C45 - it has a 45 degree face angle.
.Example
of a 45 degree face angle Timber Resin Splice - TYPE C45
45 degree
faced TRS in place with resin having been poured - note that the ceiling
has not been disturbed.
Photo
Gallery for Bressumer Repairs by TRS Type
Type
A - Solid Epoxy Resin - removable shuttering - drilling up the
end grain of the Parent timber on Site
Type
B - Solid Epoxy Resin - permanent shuttering - drilling up the
end grain of the Parent Timber on Site
Type
C - Timber Resin Splice supplied with fitted bars - Top Slot(s)
in the Parent timber.
Type
C45 - Timber Resin Splice supplied with fitted bars - 45 degree
face angle, Top Slot(s) in the Parent timber
Type
D - Timber Resin Splice supplied with fitted bars - Side Slot(s)
in the Parent timber
Type
E - Timber Resin Splice supplied with Top Slot(s) - drill holes
up the end grain of the Parent timber.
Type
F - Timber Resin Splice supplied with Side Slot(s) - drill holes
up the end grain of the Parent timber.
Type
G - Timber Resin Splice supplied with Top Slot(s) - cut Top Slot(s)
in the Parent timber.
Type
H - Timber Resin Splice supplied with Side Slot(s) - cut Side
Slot(s) in the Parent timber.
Heritage Considerations
for repairing Joists
Repair Type - a Conservation
Officer will generally prefer a Timber Resin Splice over a Solid Resin
Repair
TRS Type - a Conservation
Officer will generally prefer least damage to the parent timber, so
TRS Types E (Top Slot) and F (Side Slot) may be offered, in which
the slots are created during Manufacture in the new timber and the
Technician drills holes up the end grain of the Parent. This is only
feasible if the cut off length is at least 600mm.
TRS Type E Steps - Technician
has to drill up the end grain, so needs good clearance to the wall.
More unusual
Timber Resin Repair types
Mouldings
- sometimes found on the visible decorative faces or edges of exposed
Joists
Structural Calculations
for Repairing Joists
Free of charge -
our Design and a Check Calculation - not Insurance Indemnified - we
are not Structural Engineers - same day service
Chargeable - independent
Structural Engineer - ask for one of our Forms - Indemnified by a
Qualified Structural Engineer - allow at least 5 working days.
Bressumer Structural
Data Collection Form - click
here for the Form used when we submit your Beam Repair to a Structural
engineer.
Epoxy Resins
for Repairing Joists
To buy resins - visit our
Resins Shop
Sealing beam end face to
a TRS or to seal Shutter Boxes - Quick
Setting Wood Filler
Pouring into Shutter Boxes
(Type A or Type B) and Top Slots (Type C, E) - Structural
Epoxy Pouring Grout
Injecting into Side Slots
(Type D and Type F) - Structural
Epoxy Pouring Grout plus 1 litre Cartridges and Skeleton Gun
Bonding Bars into timbers
on site - for Solid Resin Repairs, Type A and Type B and TRS Timber
Kits Type E and Type F - Thixotropic Epoxy Injection Resin plus 400cc
Cartridge Kits and Skeleton Gun, with extension tubes for the Cartridges.
Bars used for Repairing
Joists
Bars fitted to TRS Units
- Zinc Plated High Tensile Grade 8.8 Steel Allthread
Couplers - available for
joining threaded bars in some applications
Bars fitted on Site - either
Zinc Plated High Tensile Grade 8.8 Steel Allthread or Epoxy-Glass
Bar
Types of Wood
used for Timber Resin Splice Joist Repair Kits
Standard Kiln Dried Softwood
(Pine) - white or Redwood Pines, Strength Graded C24
Non standard Kiln Dried
Softwood (Southern Yellow Pine, Douglas Fir) - yellow or red striped
Pines, Strength Graded C24
Non standard Kiln Dried
Hardwood (Oak) - English or American Oaks, not Strength Graded
Non standard Air Dried
Hardwood (Oak) - English Oak, will contain insect holes, shakes and
splits, will not be dimensionally stable, may shrink, twist and split
further in service.
Special Tools for
Repairing Joists - we hire these tools
Cutting Slots -
Low Speed, High Torque , reversible electric drilling machine (minimum
power - 1000 watts), in conjunction with fully fluted wood Augers
Drilling Holes up the
ends of joists - Low Speed, High Torque , reversible electric drilling
machine (minimum power - 1000 watts), in conjunction with fully fluted
wood Augers
Injecting into Side
Slots (Type D and Type F) - 1 litre Skeleton Gun
Bonding Bars into timbers
on site - for Solid Resin Repairs, Type A and Type B and TRS Timber
Kits Type E and Type F - 400cc Skeleton Gun
Manufacturing
Time for Timber Resin Splice Joist Repair Kits - minimum
Made in standard Kiln Dried
Softwood (Pine) - 3 working days, plus 2 working days for delivery
Made in non standard Kiln
Dried Softwood (Southern Yellow Pine, Douglas Fir) - 5 working days,
plus 2 working days for delivery
Made in non standard Kiln
Dried Hardwood (Oak) - 7 working days, plus 2 working days for delivery
Made in non standard Air
Dried Hardwood (Oak) - 21 working days, plus 2 working days for delivery
Elm is also available to
Special Order - expensive.
Drawings of installation
steps for Timber Resin Splice Joist Repair Kits
Type
A - Solid Epoxy Resin - removable shuttering - drilling up the
end grain of the Parent timber on Site
Type
B - Solid Epoxy Resin - permanent shuttering - drilling up the
end grain of the Parent Timber on Site
Type
C - Timber Resin Splice supplied with fitted bars - Top Slot(s)
in the Parent timber.
Type
D - Timber Resin Splice supplied with fitted bars - Side Slot(s)
in the Parent timber
Type
E - Timber Resin Splice supplied with Top Slot(s) - drill holes
up the end grain of the Parent timber.
Type
F - Timber Resin Splice supplied with Side Slot(s) - drill holes
up the end grain of the Parent timber.
Type
G - Timber Resin Splice supplied with Top Slot(s) - cut Top Slot(s)
in the Parent timber.
Type
H - Timber Resin Splice supplied with Side Slot(s) - cut Side
Slot(s) in the Parent timber.
Method Statements
for Timber Resin Splice Joist Repair Kits
Type
A - Solid Epoxy Resin - removable shuttering - drilling up the
end grain of the Parent timber on Site
Type
B - Solid Epoxy Resin - permanent shuttering - drilling up the
end grain of the Parent Timber on Site
Type
A and B Modified - Solid Epoxy Resin - side slots in the Parent
Timber due to lack of cutoff space to end drill
Type
C - Timber Resin Splice supplied with fitted bars - Top Slot(s)
in the Parent timber.
Type
D - Timber Resin Splice supplied with fitted bars - Side Slot(s)
in the Parent timber
Type
E - Timber Resin Splice supplied with Top Slot(s) - drill holes
up the end grain of the Parent timber.
Type
F - Timber Resin Splice supplied with Side Slot(s) - drill holes
up the end grain of the Parent timber.
Type
G - Timber Resin Splice supplied with Top Slot(s) - cut Top Slot(s)
in the Parent timber.
Type
H - Timber Resin Splice supplied with Side Slot(s) - cut Side
Slot(s) in the Parent timber.
Download Data
Sheets and Safety Data Sheets for Resins
Structural Epoxy Pouring
Resin and Grout - for pouring into slots and into cartridge tubes
for injection - Data
Sheet - Safety
Data - Activator
Safety
Data - Base -
Safety Data - Powder
Thixotropic Epoxy Injection
Resin - for injecting holes using 400cc cartridge tubes - Data
Sheet - Safety
Data Sheet Activator - Safety
Data Sheet Base
Mouldable Epoxy Putty
- for filling defects - Data
Sheet - Safety
Data Sheet
Where to find
more reading and photographs of Timber Resin Repairs
www.timber-repair.co.uk
- how to repair timber joists
Timber
Repair Review 1 -
Timber Repair Review 2 - call us for the printed versions - 01626 872886
TRADA
Eurocode - resin repair technical report by the Timber
Research and Development Association
www.joist-repair.co.uk
- how to quickly repair joists and beams of any size
Timber Decay
Links for photographs of rots and insect damage
www.dryrot.biz
- how to kill Dry Rot in buildings
www.woodworm-info.co.uk
- how to kill and prevent woodworm and death watch beetle
www.woodworm-expert-advice-forum.org.uk
- all your questions and our answers about woodworm damage and treatment
Technical
Help for repairing Joists
Property
Repair Systems expert staff can help you with all kinds of timber
repairs and are more than happy to give further information and advice.
Call 01626 872886 or E:
Mail us help@propertyrepairsystems.co.uk